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13928198896 15039127558
連續式全自動發泡機

連續式全自動發泡機

簡介: 異??刂茍缶@示 可任意儲存生產配方,生產過程中可連續性切換配方生產 出料時間控制 流量計采用德國專業進口電子流量計,具備自動補償功能
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YNW-01

連續式全自動發泡機

Full Automatic Foaming machine (continuous Type)

技術規格

Techinical Specification:             

設備尺寸:30*8*4M(長**高)

  Size:  30m*8m*4m   (L*W*H)             

平面輸送機規格:20*2.5*0.9M(長**高)

  Surface Conveyor belt size:20m*2.5m*0.9m(L*W*H)  

抽風機*2部  

   Exhaust  Fan   : 2 set

                                     

邊板為走動式:長約20米,高1.4米   

   Side Board is Moving type  ,length :20Meter  High : 1.4meter

               

輸送帶速度:2-8M/min   

 Conveyor speed :2-8Meter/Min                     

邊紙送紙、收邊紙及送底紙設備

Side paper rewind device and paper feed device

   

                   

 

特性:

Feature:

該設備主要用于生產聚氨酯海綿,自動化程度高,具有成本低,效率高,質量優良,可生產海綿密度4-120KG/M3,,操作系統穩定,質量優良。軟質聚氨酯海綿主要用于家私、鞋材、胸圍、電子、地毯及汽車工業;

The device is mainly used to Produce the polyurethane sponge, Its automatization level is high, with low cost, high efficiency, good quality, can produce sponge density 4-120KG/M3,  stable operating system, The quality is excellent. Soft polyurethane sponge is mainly used in furniture, shoe materials, bust, electronics, carpet and automobile industries;

連續式自動發泡機可以生產防火棉、慢回彈、高回彈、超軟海綿、胸圍綿、鞋材綿、高承載海綿、仿乳膠綿等;

The continuous automatic foaming machine can also produce fireproof cotton, slow rebound, high rebound, super soft sponge, bust sponge, shoe sponge, high load-bearing sponge, imitation latex sponge, etc.;

海綿質量硬度分布均勻,密度誤差小,穩定性好;

The sponge quality has uniform distribution of hardness, small density error and good stability;

提膜系統/壓平頂裝置將減少海綿浪費;

Film lifting system/flattening device will reduce sponge waste;

輸送帶運行平順,加裝同步裝置,確保邊板輸送帶及底板輸送帶同步;

The conveyor belt runs smoothly, and a synchronization device is installed to ensure that the side plate conveyor belt and the bottom plate conveyor belt are synchronized;

設備結構設計優良,攪拌系統高效能,原料采用高壓霧化進入混合頭,使其混合更均勻,反應更充分,達到海綿性能結構更優質,能節省1-3%TDI原料;

The equipment structure is well-designed, and the mixing system is highly efficient. The raw materials are atomized into the mixing head by high pressure, so that the mixing is more uniform, the reaction is more complete, the sponge performance structure is better, and 1-3% TDI raw materials can be saved;

采用進口電控設備,耐用精度高,減少生產故障。

Imported electronic control equipment is adopted, which has high durability and precision, and reduces production failures.

 

 

攪拌頭系統:

攪拌電機功率:37KW

高壓系統,高效率,高節能,混合效果好

海綿結構均勻,特別是對碳酸鈣粉混合性好

安全保護開關,確保生產安全,以免浪費

使用專業高壓噴頭

Mixing system:

Stirring motor power: 37KW

High pressure system, high efficiency, high energy saving, good mixing effect

The sponge has a uniform structure, especially for calcium carbonate powder.

Safety protection switch to ensure production safety to avoid waste

Use professional high-pressure nozzles

 

 

輔料罐:

使用不銹鋼材質制作

數量及規格可根據客戶需求定制

管路采用合金高壓鋼管及高壓接頭、高壓軟管組成

高壓料泵(選配):

具有耐用,抗腐蝕,耐磨,高精密,耐高溫,非潤滑,高粘度,甚至有毒性介質都適用

適用粘度范圍:1CST-55000CST

適用溫度范圍:-50-200

適用壓力:300BAR

配置強扭力減速機,搭配高質量電機,運轉平順

配置大容量過濾器,有效率輸送介質

Accessories tank:

Made of stainless steel

Quantity and specifications can be customized according to customer needs

The pipeline is composed of alloy high-pressure steel pipes, high-pressure joints and high-pressure hoses

High-pressure feed pump (optional):

It is durable, corrosion-resistant, wear-resistant, high-precision, high-temperature resistant, non-lubricating, high-viscosity, and even suitable for toxic media

Applicable viscosity range: 1CST-55000CST

Applicable temperature range: -50 degrees -200 degrees

Maximum applicable pressure: 300BAR

Equipped with a strong torque reducer, matched with a high-quality motor, running smoothly

Equipped with a large-capacity filter to efficiently convey the medium

 

 

提邊膜/壓平頂系統(選配)

目的是讓海綿生產過程中,使海綿頂部平整,減少浪費

 

 

大料罐-管路-冷卻/加熱系統:

料罐容積、數量可根據客戶需求定制,主體碳鋼材質,內含不銹鋼盤管,附攪拌電機

管道使用專業碳鋼流體管道及合金鋼高壓管道,使用法蘭或高壓接頭連接,使用專業氣動閥控制

冷卻/加熱配置一臺冷熱兩用冷凍機,可滿足生產時原料溫度調節至適用溫度

Edge lifting film/flat top system (optional)

The purpose is to make the top of the sponge flat and reduce waste during the sponge production process

 

 

Bulk material tank-pipeline-cooling / heating system:

The volume and quantity of the tank can be customized according to customer needs, the main body is made of carbon steel, contains stainless steel coils, and is equipped with a stirring motor

The pipeline uses professional carbon steel fluid pipelines and alloy steel high-pressure pipelines, which are connected by flanges or high-pressure joints, and controlled by professional pneumatic valves.

Cooling/heating is equipped with a cold and heat dual-purpose refrigerator, which can adjust the temperature of the raw materials to the applicable temperature during production

 

 

電控箱/操作系統-流量計:

使用德國西門子變頻器及PLC

電腦(上位機)/人機觸摸屏操作系統

界面會顯示生產時所有參數:生產海綿長度/高度、升降板高度曲線圖、原料溫度、生產速度、生產配方、管道壓力、流量變化等生產信息

異??刂茍缶@示

可任意儲存生產配方,生產過程中可連續性切換配方生產

出料時間控制

流量計采用德國專業進口電子流量計,具備自動補償功能

Electric control box/operating system-flow meter:

Use German Siemens inverter and PLC

Computer (host computer)/human-machine touch screen operating system

The interface will display all the parameters during production: production sponge length/height, height curve of lifting plate, raw material temperature, production speed, production formula, pipeline pressure, flow change and other production information

Abnormal control alarm display

The production formula can be stored arbitrarily, and the formula production can be switched continuously during the production process

Discharge time control

The flowmeter adopts German professional imported electronic flowmeter with automatic compensation function

 


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